Solution Presentation Articles
In-depth articles on production traceability, measurability, and quality systems
Comprehensive articles explaining the core concepts behind our production solutions. Learn about traceability, measurability, the bundle system, quality control, and how they work together to improve manufacturing efficiency.
Traceability, Measurability and Kanban-Supermarket System
In today's competitive market, it is the market, not the producer, that sets prices. Since businesses cannot change prices, the only way to increase profits is to reduce costs through eliminating waste and increasing productivity.
Quality System in Labor-Intensive Manufacturing
Quality is the degree to which customers can best meet their expectations. It is a performance indicator showing the conformity of the product to determined criteria and its error-free status.
Traceable and Measurable Line Installation (Part 1)
To increase efficiency, you must first know your current efficiency. You cannot improve something that you don't know its current state. Also, you cannot manage a system that you cannot measure.
Traceable and Measurable Line Installation (Part 2)
The bundle system is the basis of traceability and measurability. Operator-based productivity and quality can be measured instantly. It provides sequential and simultaneous flow.
Key Concept: The Bundle System
What is the Bundle System?
The bundle system separates product parts after cutting into specified quantities that continue separately in production. Each bundle trolley is numbered, and operators follow this sequence to perform their operations.
For an ideal stock cycle, each operator should have 1 bundle for the vehicle they are manufacturing and 1 for their own use. For example, a 45-person line would need approximately 100 numbered bundle cars.
Benefits
Quality Control Stages in argemas
Fabric Quality Control
Quality control process detecting fabric defects before cutting. Fabric is classified according to the number of faults per meter.
Classification
After cutting, all parts of a product are checked and matched. Faulty parts are separated and replaced with good parts.
Inline Quality Control
Product control within the production line. Critical operations are checked to detect possible errors early.
End-of-Line Control
100% control of products at the end of sewing. Aims to prevent faulty products from going to the next process.
Final Quality Control
100% control of products just before packaging. Products are recorded as 1st quality, 2nd quality, repair, stain, or defect.
Inspection
Final sampling control before shipping according to AQL standards. Confirms no faulty product is sent to the customer.
Measurability
Provides accurate and timely information flow for immediate intervention. The line is managed from certain points based on measurement results. Points of improvement become clear.
- Real-time productivity tracking
- Identification of bottlenecks
- Historical data for planning
Traceability
The ability to trace a product or service backward through the supply chain. When an error is encountered, you can access detailed information about production history.
- Line and operator identification
- Error source analysis
- Complete production history
Ready to implement traceability and measurability in your production? Get in touch with our team.
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