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Chemical Industry MES Batch Recipes & Traceability | Arge Bilişim argemas

Chemical Industry MES Batch Recipes & Traceability

Precise formulation management and full traceability. Digitalize your chemical production safely, efficiently and to standard with argemas.

Why argemas? | Production Tracking System, OEE Software and MES Solutions

We combine our lean-production, digital-transformation and model-factory expertise with the chemical industry's process-safety, precise-formulation and full-traceability needs.

Our Industry-Specific Solutions | Production Management with MES, ERP and WMS Software

We tailor our argemas MES, ERP and WMS solutions to the needs of your industry.

argemas MES

"Process Control and Operational Safety" Collecting live data from the complex production lines of chemical plants, argemas MES monitors critical parameters such as temperature, pressure and flow in real time. Smart mechanisms notifying operators of process deviations standardize production quality, and health & safety (HSE) processes run under digital discipline.

  • Process Parameter Monitoring

    Measures critical values during production live, enabling instant intervention against quality deviations.

  • Batch Production Tracking

    Records each production batch from start to finish with all operator and machine data.

  • Maintenance & Cleaning (CIP/SIP) Management

    Digitalizes the equipment cleaning and sterilization cycles that are vital for chemical plants.

  • Digital Traceability

    Creates a "digital birth certificate" for every product made, containing raw-material lot numbers and operational data.

  • Balanced Line Setup & Assignment Optimization

    Balanced lines and continuous flow are the precondition for raising productivity. The assignment-optimization algorithm uses operators' actual efficiency and quality data to calculate which operator should be assigned to which operation, and builds balanced lines automatically.

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argemas ERP

"Recipe Precision and Traceability" Managing formulations (BOMs), the cornerstone of the chemical industry, down to the finest detail, argemas ERP integrates the process from production planning to quality management. Thanks to batch-level traceability, it lets you reach the full raw-material history of any product within seconds.

  • Precise Formulation (Recipe) Management

    Manages the ratios and process steps in chemical formulas flawlessly, with version control.

  • Advanced Planning & Scheduling

    Builds production plans that minimize energy cost, taking tank fill levels and machine capacity into account.

  • Quality Control & Analysis Integration

    Integrates pre-, in- and post-production analysis results into the system, blocking product release without quality approval.

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argemas WMS

"Hazardous Material and Raw-Material Stock Management" Compliant with chemical storage standards (hazard classes, segregation rules), argemas WMS tracks raw-material, intermediate and finished stock by lot and serial. Making every movement in the warehouse traceable, it eliminates wrong-material usage and stock errors.

  • Hazardous Material & Location Management

    Keeps chemicals in the correct areas according to storage rules and prevents cross-contamination risk.

  • Lot/Batch-Based Stock Tracking

    Monitors every product's batch information, expiry date and analysis reports from raw-material intake to shipment.

  • Barcode & Handheld-Terminal Control

    Barcode scans during goods receipt and shipment guarantee the right content goes into the right tank/warehouse.

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Ready to Transform Your Factory?

Let's plan the digital transformation roadmap specific to your industry together. Our expert team is ready to present a customized analysis for your facility.

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FAQ

Frequently Asked Questions

argemas MES monitors critical parameters in chemical plants, such as temperature, pressure and flow rate, in real time. Process problems are reported to the operator with smart alerts. Production quality is standardized, and occupational health and safety (OHS) processes are run with digital discipline. The CIP/SIP module digitalizes equipment cleaning and sterilization cycles, managing contamination and cross-contamination risks.
argemas ERP manages the ratios and process steps of chemical formulas without error and provides version control. The advanced planning and scheduling module creates production plans that minimize energy cost, taking tank levels and machine capacities into account. Analysis results from before, during and after production are integrated into the system, and product release is blocked until quality approval is given.
argemas MES records the process of every production batch from start to finish, with all operator and machine data. For every product produced, a 'digital birth certificate' is created that contains the raw-material lot numbers and operational data. In any quality issue, this certificate makes it possible to reach the full raw-material history backwards from the finished product within seconds.
@rgeWMS works in line with chemical storage standards (hazardous-material classes, segregation rules). The system enforces that chemicals are kept in the right areas, preventing the risk of cross-contamination. Lot/batch-based stock, expiry dates and analysis reports are tracked. Barcode reading at goods receipt and shipment guarantees that the right content goes into the right tank or warehouse.
Batch tracking means gathering the recipe, operator, machine and process parameters of every batch, from start to finish, in a single record. argemas MES records every production batch with this data. With process-parameter monitoring, critical values are measured in real time and a quality problem can be addressed immediately. What is decisive in chemicals is being able to see, retrospectively, where the difference arose when two batches produced with the same recipe give different results; this is only possible if the parameters are tied to the batch record.
CIP (cleaning-in-place) and SIP (sterilization-in-place) cycles are the proof that equipment is ready for the next batch. Digitalizing them means recording when the cycle started, with which parameters it ran and who approved it. argemas MES tracks these cycles per piece of equipment and plans them together with periodic maintenance. A CIP record kept on a paper form carries no evidential weight in an audit. Nor, when contamination is suspected, is it possible to determine which batches are at risk.