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Food Production MES HACCP & FEFO Traceability | Arge Bilişim argemas

Food Production MES HACCP & FEFO Traceability

Safe, efficient production from farm to table. Take your food-safety standards to the highest level with the argemas digital ecosystem.

Why argemas? | Production Tracking System, OEE Software and MES Solutions

We combine our lean-production, digital-transformation and model-factory expertise with the food industry's strict safety and traceability standards.

Our Industry-Specific Solutions | Production Management with MES, ERP and WMS Software

We tailor our argemas MES, ERP and WMS solutions to the needs of your industry.

argemas MES

argemas MES delivers full digital traceability while raising productivity in food production. With live data entry at critical control points (CCP) it takes food safety (HACCP/ISO 22000) to the highest level, and by recording every second on the shop floor it manages recall risks.

  • HACCP & Quality Data Entry

    Seals food safety by recording temperature, humidity and hygiene checks during production via digital forms.

  • Production Traceability

    Records every production step on the floor by batch, making it instantly traceable which product was made on which line and with which parameters.

  • Scrap & Waste Tracking

    Classifies raw-material losses and production waste by their causes, preventing losses and lowering costs.

  • Machine Maintenance & Cleaning (CIP) Tracking

    Tracks equipment cleaning cycles (CIP) and periodic maintenance, eliminating contamination risk.

  • Live OEE Monitoring

    Measures the speed of filling and packing lines in real time, reporting true production performance and line efficiency.

  • Balanced Line Setup & Assignment Optimization

    Balanced lines and continuous flow are the precondition for raising productivity. The assignment-optimization algorithm uses operators' actual efficiency and quality data to calculate which operator should be assigned to which operation, and builds balanced lines automatically.

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argemas ERP

"Recipe Precision and Food Traceability" argemas ERP manages complex product recipes and variable raw-material contents. In any quality issue, it lets you reach every raw-material lot backwards from the finished product within seconds, creating a digital traceability shield.

  • Dynamic Recipe & Cost Management

    Reflects seasonal or supply-driven content changes into the recipes and produces instant costs.

  • Purchasing & Supplier Evaluation

    Monitors the quality certificates and incoming inspections of raw materials from suppliers through the system.

  • Production Scheduling

    Determines the optimal production sequence and quantity, taking shelf-life-limited products into account.

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argemas WMS

"Flawless Stock Management by Expiry Date and Batch" Fully aligned with food's freshness tracking, argemas WMS monitors products by batch and expiry date. Digitally enforcing the FEFO (First Expired, First Out) rule, it eliminates stock losses and the risk of products passing their expiry dates.

  • FEFO & Lot Management

    Optimizes stock turnover by enforcing the shipment of the product with the nearest expiry date first.

  • Cold Chain & Warehouse Addressing

    Routes products to the right warehouse zones according to their temperature requirements and tracks their locations.

  • Rapid Recall Management

    Instantly identifies which warehouse or which customer holds a faulty batch number.

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Ready to Transform Your Factory?

Let's plan the digital transformation roadmap specific to your industry together. Our expert team is ready to present a customized analysis for your facility.

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FAQ

Frequently Asked Questions

argemas MES records temperature, humidity and hygiene checks during production through digital forms. Food safety is sealed with real-time data entry at critical control points (CCP). Equipment cleaning cycles (CIP) and periodic maintenance are tracked, removing the risk of contamination. The result is a digital quality archive that is ready for HACCP/ISO 22000 audits at any moment.
Sources
argemas ERP records every production step on the shop floor by batch. Which product was produced on which line, with which parameters and from which raw-material lots can be traced instantly. In a quality issue, all raw-material lots can be reached backwards from the finished product within seconds. @rgeWMS instantly identifies which warehouse or which customer holds the faulty batch number, enabling a targeted and fast recall.
@rgeWMS optimizes stock turnover by making it mandatory to ship the product with the nearest expiry date first (FEFO). Products that require a cold chain are directed to the right warehouse zones according to their temperature requirements, and their locations are tracked. This discipline minimizes losses from expired products and guarantees fresh-product shipment.
The dynamic recipe management of argemas ERP reflects seasonal or supply-driven ingredient changes in recipes and calculates cost instantly. Quality certificates and incoming inspections of raw materials from suppliers are tracked in the system. The production scheduling module determines the best production sequence and quantity, taking products with limited shelf life into account. Waste and scrap are classified by cause to lower cost.
CIP (Cleaning-in-Place) tracking means recording every step of the cycle in which equipment is cleaned without being dismantled: the start and end time of the cycle, which line it was applied to, which operator approved it and, where applicable, the temperature/time parameters. argemas MES tracks these cycles together with periodic maintenance plans; it raises a warning when equipment that has not been cleaned, or whose cleaning has expired, is about to be put into production. What matters is not that cleaning was done but that when and with which parameters it was done can be proven. That is what an audit asks for.
A targeted recall needs three unbroken links: which raw-material lot went into which production batch, on which line and with which parameters that batch was produced, and with which shipment that batch went to which customer. If these three links are recorded, all raw-material lots can be reached backwards from the finished product, and all shipment points forwards. argemas MES records every production step by batch; @rgeWMS identifies which warehouse or which customer holds the faulty batch number. If one of the links stays on paper, the recall spreads to the whole batch.